Level Operations

Level Operations, small company located in Pennsylvania, manufacturers a variety of security devices and safes. Several different models of safes (S7-S8-S9-S1-S2) are available for purchase and due to increased guide the production facility has been enlarged to accommodate the additional production needs. Production manager Stephanie Cole essential determine the best production cadence per cycle for each day of the week. She understands that partially completed safes are not permitted (each cycle must turn out finished cycles). Stephanie consulted the engineering department they have contumacious the best production sequence is S7-S8-S9-S1-S2.Stephanie must comprehend the large picture of production demand in order to ensure the product availability to meet the needed demand. The ultimate goal should be a balanced operation system. One that makes the process time as short as possible, eradicate disruptions and extirpate waste (excess inventory)(Stevenson,2012). Stephanie was gi ven weekly quantity demands she must first break those numbers down to nonchalant production demands, determine the number of cycles to run daily, and how many of each safe model to produce in any given cycles as shown in Figure 1. The cycle time should be set to equalise the takt time.Takt time is defined as the cycle time needed to match customer demand for last-place products (Stevenson, 2012). By only running three cycles per day, the company is producing fewer inventories. Additionally, the company is practicing lean production techniques by not allowing work-in-process inventory (reducing carry costs and space requirements) and lot sizes are small yielding the correspondent benefits but also exhibiting better quality control and minimal inspection time if errors do arise. Stephanie has obdurate the best production quantity per cycle for each day of the week (Figure 2).Figure 3 forecasts the quantity demanded versus the quantity supplied over the five week time frame. Mode l S8 and S9 are showing excessive inventories. However, by development a lean flexible production system Stephanie has the ability to decrease the units made during each cycle. By waiting to decrease the units per cycle till the later weeks in the production timeline Stephanie is eliminating waste, and reducing the possibility of bottlenecks effect in the starting days of production. All other models are meeting their target numbers creating set excessive inventories.